Effect of a Zr source addition on the microstructure of Al-SiC composites elaborated by the Laser Powder Bed Fusion (L-PBF) process - CEA - Université Paris-Saclay
Article Dans Une Revue Materials Characterization Année : 2024

Effect of a Zr source addition on the microstructure of Al-SiC composites elaborated by the Laser Powder Bed Fusion (L-PBF) process

Résumé

The present work focuses on the effect of the addition of a zirconium source on the microstructure of Al-SiC composites produced by Laser Powder Bed Fusion (L-PBF). More specifically, the aim is to address the issue of the SiC decomposition into the water-soluble aluminum carbide Al 4 C 3 in Al-SiC composites produced by L-PBF, with the objective of limiting its formation by adding another element to the system. To this end, AlSi 7 Mg 0.6 -SiC-ZrO 2 composite powders are successfully prepared and printed in a standard L-PBF equipment. The resulting parts are then thoroughly characterized, in order to understand the physico-chemical mechanisms involved during the L-PBF process. The results show a decrease in the Al 4 C 3 amount by ZrC formation. Another important result is that bulk composites exhibit a fully equiaxed microstructure attributed to the τ 1 (Al,Si) 3 Zr ternary phase, with all the characteristics of a good nucleating agent for aluminum phase. To support these microstructure experimental results, a first version of a quaternary Al-Zr-Si-C thermodynamic database was developed using the Calphad method. These calculations enable to establish a solidification path providing information on the phases that may form after heat treatment of L-PBF materials.
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hal-04753052 , version 1 (25-10-2024)

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Marie-Reine Manlay, Camille Flament, Stéphane Gossé, Mathieu Soulier, Jean-Paul Garandet. Effect of a Zr source addition on the microstructure of Al-SiC composites elaborated by the Laser Powder Bed Fusion (L-PBF) process. Materials Characterization, 2024, 218, pp.114472. ⟨10.1016/j.matchar.2024.114472⟩. ⟨hal-04753052⟩
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